A Qdos Conveying Wave Technology™ (CWT) chemical metering pump ran for over 21 months dosing chlorine at Ergon – West Virginia Inc.’s paraffinic refinery in Newell, West Virginia after replacing a diaphragm pump which lasted less than half the time on average.
The Qdos CWT pump, which is now available with 130 PSI (9 bar) pressure capability, is dosing chlorine into the raw water stream as part of a process to produce sodium hydrosulfide (NaHS) for the paper and pulp industry.
Diaphragm injection pumps were lasting eight to 10 months in the chlorine application for Ergon, which wanted a longer lasting, lower maintenance alternative option.
Ergon installed a Qdos CWT pump, which ran continuously from February 8, 2022 to November 21, 2023.
Qdos CWT, part of the Qdos range from Watson-Marlow Fluid Technology Solutions (WMFTS), has improved reliability and reduced maintenance for Ergon for this application at the crude oil refinery, which has a wide customer base for a variety of paraffinic process and base oils Ergon produces at Newell.
Bob Bowers, maintenance planner/coordinator at Ergon West Virginia, said: “The pump is dosing 200 ppm (parts per million) chlorine into the raw water stream for our softener that feeds the fuel gas treatment system.
“It pumps 6 mL per hour, day in and day out without a hitch. The water from the softening system is used to help flush hydrogen sulfide (H2S) from our refinery fuel gas and carry it to our NaHS unit, a product which is used in paper mills.
“The Qdos pump has greatly improved reliability and simplified service for our application. Maintenance for this system has been reduced to keeping the chlorine tank full and adding salt to the softener.”
Ergon’s Energy & Specialty Solutions (ESS) segment transforms molecules that would otherwise be used as transportation fuels into non-combusted specialty naphthenic and paraffinic products for niche markets.
Paraffinic process and base oils produced at Newell are used in a variety of applications, including automotive and industrial lubricants, grease, chemical process industries, and rubber applications.
Qdos CWT, one of six peristaltic pumps in the Qdos range which is designed to meet chemical metering and dosing requirements, delivers all the benefits of a peristaltic pump, but with significantly longer service life than traditional tube designs.
Qdos CWT chemical metering pump doses chlorine without fail for 15,000 hours
